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Intake manifold removal / replacement

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7.8K views 18 replies 7 participants last post by  Odium_atra  
#1 ·
I've got a CEL regarding the swirl valves which probably means the intake manifold will have to be removed to clean/replace these. I have several questions. Can the swirl valves be cleaned and reinstalled? Can the manifold be cleaned and reinstalled? I've heard these must be replaced when removed and I don't know if they were trying to spend my money frivolously or if they were talking truthfully. What product can be used to safely clean these items without them having a bad reaction? Any ol' Carb or parts cleaner? Has anyone had this work done and what did it cost? The local stealership doesn't have any decent diesel mechanics so I'm trying to find a local shop that is familiar with the Ecodiesel to perform this work.
Thanks in advance.
 
#4 ·
Well...the dealer called and said he had my new EGR cooler then when I took it in he claimed he was missing some bushing or seals. He then announced that he put on a new version of the old EGR and I should be good. I went to another dealer and he said the first dealer had submitted that I had had the replacement EGR installed. I haven't had the time to deal with that. I have 165k on the truck so I'm completely out of warranty, including the AEM warranty extension. Since my original post I have seen that the intake manifold is less than $250 so I'll just replace that rather than clean the existing. How about the swirl valves? What's it take to clean or replace them?
 
#12 ·
I would make sure the swirl valve code is active when you take the truck in for the EGR recall. Make sure they know the EGR recall covers intake manifold replacement if necessary. The swirl valve code means it's necessary. Be persistent.
 
#13 ·
yeah, but they said the FCA computer system tells them that the EGR recall is complete, even though the dealer replaced his old one with the old design. That will be a difficult fight with FCA to prove to them that their system is wrong and the recall is not actually complete. And all because the dealer that did the "recall" screwed up. Might be easier at this point to get a delete tune and put in a banks manifold.
 
#14 · (Edited)
If you want the banks intake then it's a no brainer, I would talk to FCA straight and tell them your situation first. Then once your intake is sorted out you can spend the $$$$ on a good tune. Banks makes a great product but there aren't any significant gains for the amount of time and money spent on their intake.
Once tuned you will never have issue with Intake manifold again. My plastic intake manifold is still working fine at 133k miles. Most of these miles are tuned with just the egr shutoff.